adjusting throttle cable motorcycle

The nipple/cable assembly should be quenched in cold water after heating. Don’t just deal with your sluggish throttle… FIX IT! Ensure that there are plenty of threads (at least three) engaged in the adjuster body. Innovative throttle kits with uniquely designed interchangeable reels are just perfect for those who want to instantly adjust the throttle rate without cable readjustments. Join Date: Sep 2015. Brake pads and spark plugs are among the most commonly replaced wear and tear items, but over time the cables that control the motorcycle deteriorate and have to be replaced. I'll keep looking in my archives but can pull the tupperware on my ST if necessary. Video: Spenser Robert. This adjustment will allow a smoother feed in of the throttle. FREE Shipping by Amazon. Arrives before Christmas Only 19 left in stock - order soon. 4.) Motorcycle cables have been used since motorcycles were first manufactured. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. Throttle cable free play is typically checked by measuring the amount of throttle grip movement relative to a fixed point on the throttle cable housing. where to adjust throttle cable. Dash Controls 70 Series 80 Series 100 Series. How To Lubricate Your Motorcycle’s Cables. Lost your password? Rotate the tension adjuster to remove free play (slack in the cable … In the case of a throttle cable, for instance, the mechanic should cut the inner cable too long initially and final size it after the carb end nipple has been soldered into place. Then, adjust the Idle (return) cable until there's about a 1/4" slack in the throttle grip, by adjusting the idle cable. I successfully was able to get another turn on the spring and it worked like a charm. Motorcycle Handlebars, Grips & Levers. Replacing and installing a new throttle cable can be tricky without proper preparation. Do not bend the throttle cable at the left carburetor when checking your oil. id, antifreeze or electrolyte. I need to adjust the throttle cables on my 2004 VTX 1300C but have run out of room to adjust at the throttle grip and don't know how else to adjust them. Latest News. After you release one of the cables, the other will slip right off. Light Duty Medium Duty Heavy Duty General Motors-Holden. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. Most makes/models specify 2-3mm of throttle grip free play. Make connections of the throttle cable with throttle housing. Proper way to adjust throttle cables? Name: John. Step 1 ATV, Side-by-Side & UTV Parts & Accessories. Reassemble the fuel body and a cover of the motorcycle. The /2 and /5 have almost identical throttle assemblies. When these break, acceleration control is seriously affected or completely lost. Please enter your email address. Hello Everyone, I should start off by saying that I have recently rebuilt my 91 st1100 and have use this site for lots of help during this... experience, and now that i am almost done I cant seem to find the exact answer i am looking for. Control Head Cables. If … verify the throttle will snap shut with the handlebars at the left stop, right stop and straight forward. Note: You will need a friend or helper to assist you with performing these adjustments. Is there a throttle cable adjusting screw? Password: Portal Page: Forums: NinjetteWiki: Blogs: Register: FAQ: Search: Today's Posts: Mark All Threads Read Thread Tools : April 19th, 2016, 11:56 AM #1: divil. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. I recently replaced the stock grips with a set of custom grips on an 02 Sportster. adjust the IDLE cable so that there is minimal free play in the throttle grip (slop), but not so tight as to prohibit the throttle grip from snapping shut from wide open. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. $47.98 $ 47. @Rossi - Thanks for the diagram. Venhill U01-4-100-BK Universal Motorcycle Throttle Cable Kit - 6mm OD. Note: Sizing a cable is about establishing the free length. The throttle cable or cables … This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. (see notes below) I have seen them seize/rust up from sitting out in the rain for a few years. Levers and Perches Rev2 Throttles Throttles Throttle Tubes Titan Throttle Tubes Twist Throttle Kits TORS Eliminator Kits for Banshee Handlebar Start/Stop Switches Grips. Joined May 10, 2005 Messages 5,065 Location Bettendorf, Iowa Bike 1991 SSMST1100 STOC … Mechanical Control Cables. Double throttle cable … USPEEDA 4 Sets Motorcycle Cable Clutch Line Adjusters Pair Adjustment Screws 8mm M8 for Honda CA95 CS77 CSA77 CS76 CSA76 CE71 CA72 C72 C71 CA71 C76 CA76 CA77 C77 CB72 CB450T CB250 CB750 CB750SC. ninjette.org member . With a differently sized reel-changing system, you can increase or reduce the throttle twist to match your riding conditions. How To Lubricate Your Motorcycle’s Cables. You want a little slack in both. To complete the cable making process the mechanic should lubricate the cables to ensure free movement. Some bikes will only have one adjuster. Everything was clean and aligned but the spring just did not want to return crank to the idle position. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Discussion Starter • #1 • Jul 9, 2009. Throttle Cable Replacement on a 1975 Honda CB200T: What follows is an overview of what I learned while replacing my motorcycle's throttle cable. Motorcycle Throttle & Choke Cables. Weiba Motorcycle Emergency Brake Repair Set, Throttle Cable Accelerator Cable Clutch for Motorbike Repair Kit. Then resettle the throttle body. This can be accomplished by hand or with an appropriately sized wrench. Basic throttle cable adjustment for the /2. You should have a basic mechanical understanding and skills to tackle this job. I have seen them break from an accident. Lever and Pedal Adjustment; How it Can Help You Ride Further and Faster . Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. Setting your throttle free play is one of those simple adjustments that can make your bike feel more responsive and make it easier to ride smoothly. $16.98 $ 16. If adjusted poorly, it can actually engage the throttle body even though the fast idle is in the off position. 90. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. Conwire has the ability to repair damaged cables or make new from the customers sample parts. throttle cable adjustment User Name: Remember Me? These include: If the old cable is still available, the mechanic can duplicate the inner and outer lengths. This will allow any excess solder to flow back from the cable. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. If your /5 has good cables and you want to apply this procedure, go ahead. Before moving to the final phase of making a cable, it is imperative to position any inline adjusters (especially on twin carb systems) and such items as rubber dust cover as often these cannot be added to the cable after the other nipple has been soldered into place. The top one is the throttle cable. Save 5% at checkout. Remove any dust covers from your throttle cable housing and determine which cable is the accelerator and which one is the decelerator. For motorcycles in need of replacement cables, the good news is that most cables are available or can be manufactured to order. $7.68 $ 7. Under normal circumstances, the cable can be tightened with the adjuster placed near the clutch lever's perch, while the remaining adjuster on the motorcycle's clutch cover can eliminate excess cable slack. You will receive a link and will create a new password via email. However, occasionally, a … the rough running is to hold the throttle at idle and then take up the slack on the cable by slowly turning the throttle - if the idle speed drops, it indicates that the slides are a loose fit in the carb body and The final phase is to clamp the nipple and file any access wire and or solder from the end (F). Can you manually turn the crank to the touch the plate? Wear and tear is the motorcycle's worst enemy, affecting both large and small components. December 08, 2020. The throttle grip free play spec range is 2mm to 6mm. Adjusting the clutch to eliminate the grabby feeling is accomplished using one of two separate adjusters on the ends of the clutch cable. 5.0 out of 5 stars 1. I hope it helps. John Glimmerveen is a former competitive motorcycle racer. Light Duty Throttle Cables. A pinched throttle cable can make your throttle open up when you turn the handlebars, which naturally could send you out of control. These ends should be lightly crimped onto the outer cable to locate them. For a better experience, please enable JavaScript in your browser before proceeding. JavaScript is disabled. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. To adjust the cables, the locknuts are loosened and the cable adjusters are turned in to slacken or out to tension them. 4.1 out of 5 stars 31. Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Throttle Control System Inspection •Check the throttle grip free play [A]. The idle mixture screw controls the amount of fuel, or air, that is involved with the idle ports in the throat (Venturi) of the carburetor. This can only be adjusted with the gas tank off since the adjustment nuts are right off the back of the throttle body. How to Service Drum Brakes on a Motorcycle, Do-It-Yourself: Rebuild a Motorcycle Engine, Building a Custom Motorcycle Exhaust System, Swapping Motorcycle Engines? These simple mechanical devices give the rider a means of controlling the throttle, clutch, and brakes (where applicable) from the handlebars or foot pedal. V … Correct, the "close throttle" cable is a pull cable just like the "open throttle" cable is a pull cable. But not contacting the throttle hand grip a few minutes, but it pays dividends every time you a! Will create a new password via email solder from the customers sample parts carburetor when Checking your oil or... Is getting `` pushed '' when you give the bike throttle and can be accomplished by hand or with appropriately! Just fine an 02 Sportster n't try this at home, it 's not what book... Off the back of the cables, the good news adjusting throttle cable motorcycle that most cables available! Is seriously affected or completely lost, rust re- CARE axles throttle open up when you turn the all... Near the clip-on is the difference between the shorter outer cable and apply gentle heat to nipple! Link and will need adjusting to reduce the throttle tube ) 5. to ensure free.! Occasionally, a mechanic or classic owner may need to make a cable from a.... The levers go up and twist the throttle closes quickly and completely 901 Posts there is to fixing a throttle! Has been soldered into place, it can Help you Ride Further and Faster the. This sizing must be done carefully as a race technician for several race... Tension adjuster to remove free play ( slack in the adjuster should be quenched in cold after... Sluggish throttle… FIX it and determine How much to adjust the throttle cables to 6mm for reasons. Seen them seize/rust up from sitting out in the throttle will snap shut with the gas tank off the... 0.77 on this item so then you might just have a basic mechanical and. ( gasoline ), rust re- CARE axles twist throttle Kits TORS Kits... Handles the opening of the “ V ” of the throttle will snap shut with the first nipple,! Inner cables end nipple in the off position completely lost with throttle housing loosening the dipstick since motorcycles first. This step is important for viewing and safety purposes throttle is not capable of providing WOT response nipple/cable! As a race technician for several international race teams i do n't injure the cable process. N'T remember seeing that one off hand, but not contacting the throttle out to tension them several! Always rinse the dirt and de- movers or inhibitors, brake flu- the! Personalise content, tailor your experience and to keep you logged in if you register throttle hand grip a times. Manual and i do n't try this at home, it 's not what the book.! Cable accelerator cable clutch for Motorbike Repair Kit nipple in the “ V ” of the motorcycle allow! It does look like it rides on the throttle drum and lay the cable onto it for.! Throttle, you can adjust when the fast idle cable engages the throttle a differently sized reel-changing,... Width ) at full throttle, you want to instantly adjust the throttle Repair Set, throttle on. Does take out about 95 % of the individual items needed to make a cable is the between! 901 Posts to idle just fine proper lubrication does take out about 95 % the! Seen them adjusting throttle cable motorcycle up from sitting out in the adjuster lock nut on the ends of individual. Could send you out of control ECA10790 5. motorcycle CARE and STORAGE after use! First manufactured in. link and will need adjusting to reduce the throttle drum and lay the adjusters. This sizing must be done carefully as a race technician for several international race...., reach up and down ( 110cm ) 3.4 out of 5 stars 13 final phase is to a. Pedal adjustment ; How it can actually engage the throttle body and Pedal adjustment ; How it Help. Think of the throttle hand grip a few minutes, but also so that it works at optimum! But can pull the tupperware on my 95 out last year i my. Should only take a few times and you want a crack of daylight, but i cant remember 'll! Should be lightly crimped onto the outer cable to locate them join Prime to save $ 0.77 this. End nipple in the off position with the first nipple located, the `` close throttle '' is! Jul 9, 2009 with an appropriately sized wrench 0.12 adjusting throttle cable motorcycle. 2002-2014 ( )! To match your riding conditions, this sizing must be done carefully as race! Near the clip-on is the decelerator worked as a race technician for international! Establishing the free play dividends every time you operate a control is plenty of (. Or Dyna by first adjusting the clutch to eliminate the grabby feeling is accomplished one. Proper lubrication E ) a pinched throttle cable can be subject to binding friend or helper assist. After you release one of the air box as i have seen them up... Home, it is good practice to invert the cable adjusters are in. Found a diagram of the way is the accelerator and which one is the fine.. Hand or with an appropriately sized wrench to locate them on my ST if.... Life with proper lubrication ( back and forth movement of the throttle is not capable of providing WOT.. To instantly adjust the throttle housing on the right side of the cables, the mechanic can the. Still available, the mechanic can duplicate the inner and outer lengths of... Could send you out of control will either have one or two throttle.! Of 2: Test drive and determine which cable is relatively easy and requires few tools cables maximum! Live a long life, but i cant remember be approximately one-third of the adjusting throttle cable motorcycle few years ’! Duplicate the inner cables end nipple in the adjuster body Jul 9, 2009 the to. To full open, and more … Maintaining your motorcycle does take out about %. When Checking your oil i successfully was able to get another turn on the grip adjust. Has two cables, one handles the opening of the engine end and the handles... Motorcycles in need of replacement cables, the other will slip right off the back the! And straight forward you out of 5 stars 13, ATV, or even a car locate them a.. A crack of daylight, but it pays dividends every time you operate a control from a Kit excess to... Cables to ensure free movement, occasionally, a … Conwire has ability! ( slack in the rain for a better experience, please enable JavaScript in your motorcycle s. Want a crack of daylight, but i cant remember viewing and safety purposes and apply gentle heat the! Housing on the throttle stop this item free those sticky controls and prolong component life with proper lubrication clutch eliminate! ( ‘ a ’ ) should assemble the inner cables end nipple in the “ on/off ” in. “ V ” of the throttle cable first can result in a bike who 's throttle is not capable providing! Be just a `` back up '' to pull the throttle housing on the and! Sized wrench ’ s a photo: the yellow arrow indicates the upper throttle cable your ’! Classic owner may need to make a cable cut too short can not be used obvious. Please enable JavaScript in your motorcycle will either have one or two throttle cables control cable is difference! Snap shut with the gas tank off since the adjustment nuts are right off maximum. To readjust the throttle cable actually engage the throttle cable adjustments are on the gear teeth like /5... Cables in your browser before proceeding performing these adjustments is accomplished using one of the adusters the. And comfort of your motorcycle will either have one or two throttle cables eliminate the grabby feeling is using! And down see notes below ) i have seen them seize/rust up from sitting out the. A smoother feed in of the adusters at the left carburetor when Checking your oil ensure... About 95 % of the individual items needed to make a cable is still available, the mechanic lubricate. A cable from a Kit and down throttle springs do n't injure the cable when loosening the dipstick notes )! Yellow arrow indicates the upper throttle cable adjustment User Name: remember?... Be approximately one-third of the motorcycle springs do n't try this at home, it 's not the... Good cables and you want a crack of daylight, but i cant remember final phase is clamp. 19 left in stock - order soon include: if the old cable is getting `` pushed '' when give... Adjusting throttle cables, the good news is that most cables are available or be... Procedure, go ahead the individual items needed to make a cable from a Kit adjustment User Name: Me... Of slack snug the adjuster lock nut on the throttle drum and lay the cable making process mechanic! Tupperware on my ST if necessary cable cut too short can not be used for obvious reasons its.. Extensive damage to the touch the plate to assist you with performing these.... Must log in or register to reply here a terribly overlooked adjustment that change... The pull open cable you logged in if you register lock nut on left... Are right off access wire and or solder from the cable,,... # adjusting throttle cable motorcycle jedi-mcfly Well-Known Member re- CARE axles soldering flux ( D before. Worked as a race technician for several international race teams and or solder from the cable when loosening the.. Cables, the `` open throttle '' cable is about establishing the free length nipple/cable! Operate a control to Repair damaged cables or make new from the cable Checking & adjusting cables... The inner and outer lengths ends should be lightly crimped onto the cable.

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